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Photovoltaic Bracket Roll Forming Machine

Photovoltaic Bracket Roll Forming Machine

Photovoltaic Bracket Roll Forming Machine

Product Overview

The photovoltaic support cold bending forming machine is specially designed for the continuous and high-precision production of photovoltaic support profiles. The equipment can be adapted to various raw materials such as hot-rolled steel and hot-dip galvanized steel. Through the numerical control cold bending process, it can be formed in one step, ensuring stable product dimensions and a smooth surface.
This machine features functions such as rapid model change, automatic punching, and intelligent cutting, meeting the flexible production requirements for different specifications of supports. It is widely used in large-scale ground power stations, commercial and industrial rooftop photovoltaic, and distributed energy projects, etc., helping customers achieve efficient production and cost optimization in the new energy market.

Configuration Options

Basic

Standard

Advanced

Economical and practical, meeting basic needs

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Balanced performance, stable and reliable

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High-speed, high-efficiency, intelligent and durable

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DecoilerManual tensioning, with a load capacity of 5THydraulic tensioning, load-bearing capacity 5T Hydraulic double-head unwinding machine, with a load capacity of 8T 
 Leveling & FeedingThree upper and four lower rollers, with ordinary chrome plating Five upper and six lower rollers, for fine grinding treatment Six upper rollers followed by seven lower rollers, a wear-resistant coating roller assembly 
Roll Stations18 workstation, 45# steel roller wheel 22 Workstation, Cr12MoV heat treatment 25 Workstations, Cr12MoV vacuum heat treatment 
 TransmissionChain drive Gear-sprocket hybrid transmission Full gear transmission, including servo synchronization 
Main Motor22 kW ordinary motor 30 kW Siemens motor 37 kW Siemens motor + frequency conversion control 
 Hydraulic22 kW hydraulic station 30 kW hydraulic station + air cooling 37 kW hydraulic station + intelligent oil temperature control 
 Punching & CuttingSingle station punching + hydraulic cutting Multi-station punching + hydraulic shearing Servo punching + fly saw tracking cutting 
ControlDelta PLC + Button Operation Panasonic PLC + Touch Screen Siemens PLC + Remote Networking System 
Run-out Table6-meter roller platform8-meter material storage rack10-meter automatic stacking system

Performance Comparison

 Roll Forming MachineOther SuppliersEffect
 Production Speed8-10T hydraulic uncoating machine, with adjustable tension 5–8T Hydraulic/Manual Hybrid Efficiency improved by 20-40%, suitable for large-scale photovoltaic orders 
 Forming Accuracy0.8–2.0mm0.8–1.8mmEnsure consistency in the position and length of the support holes, reducing on-site installation deviations. 
 Cutting AccuracyGI / SPHCGI / SPHCThe finished product has a smaller error, reducing the need for secondary trimming. 
Energy Consumption22–25 Steps, Guide Column Positioning 18 - 22 rows, some without guide columns Energy saving by 10–20%, leading to long-term reduction in electricity costs 
Stability8 - 12 meters per minute (depending on the hole spacing/thickness) 6–10 m/minReduced downtime, enhanced production line continuity 
 ManpowerServo feeding + Hydraulic pressing Hydraulic impact is the main method. Reduce labor costs and minimize human errors 
 Delivery Time≤ ±1.5 mm≤ ±2.0 mmShorten the delivery time to help customers start production more quickly 
 MaterialsHydraulic/Servo Shears (choose one)Hydraulic shears are the main type.More widely adaptable to different market demands

Video

Photovoltaic Bracket Roll Forming Machine

Product photo

  • Equipment assembly line
  • Equipment assembly line
Hydraulic unwinding machine
It is used to unwind steel coils and deliver them smoothly. The structure is stable and it is compatible with various materials, ensuring the stability of continuous production.
Guiding straightening device
High-precision guidance ensures stable material feeding, reduces deviations, and enhances the consistency of the finished products.
Framed forming rack
The structure is in the form of a pagoda, featuring strong rigidity and good stability, ensuring the precision and consistency of the molding process.
High-speed punching process
The automatic punching process ensures precise positioning and uniform hole alignment. It is suitable for processing multiple specifications and can enhance efficiency.
Cutting system
Hydraulic fly-saw cutting results in smooth and clean cuts without burrs, supporting continuous production and offering higher efficiency.
Hydraulic punching die
Multi-hole synchronous processing, with high punching accuracy, durable molds, and suitable for mass production.

Finished product example

Aluminum-magnesium-zinc guide rail
Aluminum-magnesium-zinc guide rail
Photovoltaic track
Photovoltaic
Photovoltaic
Service Support
On-sale
After-sales
On-sale

Senior engineers provide on-demand, phased training and on-site machine inspections. Efficient supply chain integration and excellent value for money.

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After-sales

Professional pre-shipment inspection services, lifetime technical support; engineers dispatched to your site for on-site installation, commissioning, and operational training to accelerate production and operations; spare parts marketplace with instant replenishment and express shipping to ensure production and operational continuity.

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On-sale
Engineer Training Appointment
Efficient meeting communication, focused on answering questions and resolving issues. Utilizing a "theoretical explanation + hands-on demonstration + group practice" model to accurately convey knowledge.
On-site machine inspection at the factory
On-site machine inspection at the factory to personally test equipment performance and accuracy. Conducted by a team of professional engineers and in collaboration with a third-party testing institution.
Recommended high-quality supporting suppliers
We have established a high-quality supply chain resource pool based on more than ten years of industry experience and have built an intelligent supplier matching system.
After-sales
Professional device inspection service
A team of senior engineers equipped with professional testing tools provides 24/7 online support and a 2-hour response time for urgent tickets.
Engineer dispatch on-site
A team of senior engineers with over 10 years of industry experience. Implementation of a three-stage training system comprising theory, practical application, and assessment. A special "on-the-job training" component is included, with engineers fully participating in the first week of trial production.
Accessories Store
Build your own full-category accessories mall. Rely on an intelligent warehousing system to achieve 24-hour lightning-fast delivery. Through visual logistics tracking and factory-based safety stock solutions.
Qualification Certificate

The company has obtained ISO 9001:2008 quality management system certification. The over 30 series and thousands of specifications of products produced have passed the national CCC certification and CE certification issued by TUV.

Forming machine MD main certificate
Forming machine MD main certificate
Forming machine EMC main certificate
Forming machine EMC main certificate
Vertical stacking MD main certificate
Vertical stacking MD main certificate
Vertical stacking EMC main certificate
Vertical stacking EMC main certificate
Open Book MD Main Certificate
Open Book MD Main Certificate
Open Book EMC Master Certificate
Open Book EMC Master Certificate
Two-way stacking MD main certificate
Two-way stacking MD main certificate
Two-way stacking EMC main certificate
Two-way stacking EMC main certificate
FAQ
01 /
Payment Method

We usually adopt the payment method of 30% advance payment + 60% payment before shipment + 10% payment after installation and commissioning are completed to ensure the rights and interests of both parties.

02 /
Delivery Cycle

The delivery time for standard equipment is generally 45 to 60 days. If personalized customization is involved, the specific time will be adjusted appropriately according to the complexity of the plan.

03 /
Installation and Commissioning

We provide detailed installation instructions and operation materials. Customers can complete the basic installation according to the instructions. If professional engineers are needed for on-site services, our team members hold multiple national visas and can directly go to the customer's factory for debugging and training. The related travel and service costs will be borne by the customer.

04 /
Warranty and Services

The equipment comes with a 1-year warranty and lifetime technical support by default. If the customer agrees to authorize the project for case presentation, we can extend the warranty period by an additional 1 year.

05 /
Operators and Skill Requirements

Each device is equipped with detailed operation instructions. Generally, 2-3 workers can complete the production process. The operation interface is simple. The default language is English (other languages can be optionally selected), and basic training is provided to ensure that the operators can start working quickly.

06 /
Equipment maintenance and servicing

We offer comprehensive maintenance manuals and schedules, covering daily inspections, maintenance of key components, and long-term maintenance. This ensures that customers can operate in accordance with the standards, and the maintenance procedures are clear and easy to understand, facilitating on-site implementation.